To fabricate your installation kit you will need the following materials:
- 1 ea. 3/8"x5" bolt
- 1 ea. 8mm x 4-1/2" bolt
- 1 ea. 8mm x 1-1/2" bolt
- 1 ea. 3/8" turnbuckle
- 1 ea. Gates V-belt #7500 (50") (NOTE that if you elect to use an idler pulley -- which we strongly recommend -- to improve belt wrap and reduce drive belt tension a longer belt will be required.)
- 24" of 1-3/16 x 1/4" steel bar stock
- 2-1/8" of 5/8" x 1/8" steel tubing (with an inside diameter of 3/8")
- A 5/8" x 1/4" circular spacer with a 5/16" diameter hole in the center
- A 3/4" x 3/16" circular spacer with a 5/16" diameter hole in the center
- 2 ea. 1/16" hair pin retainers
- Misc. washers and lock washers
- OPTIONAL
- but strongly recommended:
A 3.25" to 4" Flat Idler Pulley, used to improve belt wrap around the
ZENA welding power generator's drive pulley. (Bracketing for this option is NOT shown
here.)
| Step 1 Using a 10-1/2" portion of your bar stock, fabricate the bracket depicted here. |
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Alternator support / belt tensioning bracket |
| Step 2 Using a 8-5/32" portion of your bar stock, fabricate the bracket depicted here. |
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Rear alternator to welding power generator support bracket |
| Step 3 Using a 1-3/4" portion of your bar stock, fabricate the bracket depicted here. |
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Front alternator to welding power generator support bracket |
| Step 4 Fabricate or purchase spacers as depicted here. |
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Bracket mounting spacers |
| Step 5 Your 3/8" turnbuckle must me modified as shown here. |
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Modified turnbuckle |
| The fabrication of your installation kit parts is now complete. Proceed with the installation of your mobile welding system. |
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