| The
pictures on this page detail key aspects of a ZENA welder installation into Jeep
Renegade 4X4. The owner also decided to include a BJ150.4 Remote Welding Cable Attachment Kit. |
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| This 4X4 had a serpentine drive belt system, necessitating the use of a ZENA Add-A-Pulley™ retrofittable secondary pulley assembly. This accessory eliminates the need to make any changes to the stock drive belt system. |
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Add-A-Pulley™ attached to existing alternator |
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Mechanical
installation of the Welding Power Generator was accomplished by means of two short
"straps" and a cross brace made from 1"x1/4" bar stock that,
when attached to the existing alternator's bracket, form a mounting bracket for the
ZENA Power Generator. (The cross brace was welded to the straps to form a rigid bracket
assembly. A TBUCK accessory was used to support the Power Generator and to provide a simple means for V-belt tensioning. Due to space limitations, the Power Control Module was mounted a short distance away from the Power Generator using an existing mounting bolt of the vehicle's alternator bracket and a simple bracket fabricated from 1/4" steel bar stock. |
| Side
view showing attachment to existing alternator bracketing, remote mount of control module, and TBUCK support/belt tensioner |
 A ZENA ASC1
automatic speed control was used to directly control the vehicle's throttle linkage.
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